WooCommerce Order Automation & Custom Label Printing

Added WooCommerce order automation to automatically send a fax when a WooCommerce order status changes to processing. Additionally, create and store label data for remote printing to a thermal label printer.

TrueGarden.com sells indoor vertical gardening systems with modular plant containers. Each customer order includes custom-printed labels identifying the seedlings they’ve purchased.

I was hired as a subcontractor to streamline two key parts of the fulfillment process — order transmission and label generation — within an existing WooCommerce setup that handled order data for a remote warehouse.


Project Details

  • Automated Order Faxing:
    When an order status changes to “Processing,” the system now automatically generates and transmits a formatted fax to the warehouse team. This eliminated the need for manual printing and faxing by office staff, saving hours each week and reducing order delays.
  • Custom Label Printing System:
    Created a new workflow to generate individual plant identification labels directly from WooCommerce order data.
    The admin interface allows a single click to print all necessary labels for an order, formatted specifically for a Zebra thermal printer. Behind the scenes, the process included:
    • Dynamic label content generation from order items
    • DOS shell script automation to trigger local print jobs
    • Careful handling of template and encoding requirements unique to Zebra printers
    • Fallback handling for orders missing data or custom SKUs

The end result was a fully integrated process — office staff could process orders and print labels without ever leaving the admin dashboard.


Outcome: WooCommerce Order Automation

What began as a manual, error-prone process turned into a single-click automated workflow, tightly integrated with WooCommerce. Orders now reach the warehouse faster, and every plant label prints with the correct details on the first try.


Tech Stack

  • WordPress + WooCommerce
  • PHP + shell script automation
  • Zebra printer integration (custom templates)
  • Fax API integration
  • Admin UI enhancements (AJAX + jQuery)
WooCommerce Order Automation

Custom admin interface for single-click label generation and fax automation

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